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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms & Materials | 16% | - Positive Material Identification (PMI) - Stress corrosion cracking & sulfidation - Material properties & limitations - Corrosion types (uniform, localized, CUI) |
| Topic 2: Inspection Planning & Practices | 17% | - NDT methods & application - Thickness measurement locations - Inspection scope & frequency - Inspection records & documentation |
| Topic 3: Welding Qualification & Inspection | 13% | - Weld examination & acceptance criteria - WPS, PQR & WPQ review - ASME Section IX requirements |
| Topic 4: Data Evaluation & Calculations | 21% | - Minimum required thickness & MAWP - Corrosion rate & remaining life calculations - Inspection interval determination - Weld & casting quality factors |
| Topic 5: Testing & Code Compliance | 7% | - API 570 scope & responsibilities - ASME B31.3 process piping rules - Hydrostatic & pneumatic testing |
| Topic 6: Repairs, Alterations & Rerating | 14% | - In-service welding rules - Rerating procedures - Compliance with API 570 & ASME standards - Temporary & permanent repairs |
| Topic 7: Components & Pressure Relieving Devices | 12% | - Pressure relief devices inspection - Piping system flexibility & supports - Valves, flanges, fittings & gaskets |
Question 1
What is the design thickness of NPS 2 ½, SA106 Gr.B pipe that operates at 25 psi / 200°F
A. not enough information given
B. 0.275"
C. 0.002"
D. 0.100"
Question 2
Impact testing of each form of material for any specification shall be done using procedures and apparatus in accordance with
A. ASME Section V
B. API 570
C. AWS D 1.5
D. ASTM A 370
Question 3
Is the attached PQR properly qualified?
A. No, because peening is allowed by ASME B31.3
B. Yes
C. No, because there are not enough tensile tests
D. No, because RT is not allowed during PQR qualification
Question 4
The base metal is P.No.8, the weld metal is A . No.8-9, and the wall thickness is 1", what is the hold time for heat treatment
A. 2 hours
B. 1 hour
C. ½ hour for each 1" thickness
D. None
Question 5
What is the definition of normalizing?
A. Process where a ferrous metal is heated to a suitable temperature above the transformation range and is subsequently cooled in still air at room temperature.
B. Heating to and holding at a suitable temperature and then cooling at a suitable rate to reduce hardness, improve machinability, facilitate cold working, etc.
C. Heating an alloy to a suitable temperature, holding that temperature long enough to allow constituents to enter into solid solution and then cooling ~ rapidly enough to hold the constituents.
D. Rapid cooling of a heated metal
Solutions:
| Question 1 Answer: C | Question 2 Answer: D | Question 3 Answer: C | Question 4 Answer: D | Question 5 Answer: A |
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